Used Generators for sale (12,114)
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Listing
Zheng Zhou Shi
3,684 km
Crushing equipment
Sand Aggregate crushing production lineAggregate & Ballast Crusher Equipment
Call
Condition: new, functionality: fully functional, Year of construction: 2025, Aggregate and ballast crusher equipment are used in the crushing and processing of various materials for construction and infrastructure projects. These crushers are designed to break down large rocks, gravel, or stones into smaller pieces, producing aggregates and ballast that are essential components in the construction industry. Here are some key aspects related to aggregate and ballast crusher equipment:
1. Jaw Crusher:
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- Jaw crushers are commonly used for primary crushing in aggregate and ballast production. They operate by compressing the material between a stationary and a movable jaw.
2. Impact Crusher:
- Impact crushers are suitable for shaping and producing fine aggregates. They use impact force to crush the material, making them suitable for various types of rock and ore.
3. Cone Crusher:
- Cone crushers are often used for secondary and tertiary crushing in aggregate production. They are efficient for producing well-shaped and finely graded aggregates.
4. Vertical Shaft Impact (VSI) Crusher:
- VSI crushers are designed for shaping and producing high-quality artificial sand. They use the "rock-on-rock" crushing principle, where rocks are fed into the rotor to be accelerated and crushed against the stationary anvils.
5. Gyratory Crusher:
- Gyratory crushers are primarily used in mining, but they may also be used in the production of aggregates. They have a conical head and a concave surface, which crushes the material between the head and concave.
6. Mobile Crushers:
- Mobile crushers, including mobile jaw crushers and mobile impact crushers, provide flexibility and mobility for on-site crushing of aggregates and ballast. They are often used in construction projects where materials need to be processed directly at the job site.
7. Screens and Scalpers:
- Screens and scalpers are used to separate different sizes of aggregates after the initial crushing stage. Vibrating screens are commonly employed to classify and separate materials based on size.
8. Conveyors:
- Conveyors are crucial for transporting materials between various stages of the crushing process and for stockpiling the final products. They enhance efficiency in material handling.
9. Dust Suppression Systems:
- Crushing operations can generate dust, and dust suppression systems are used to minimize environmental and health impacts. These systems may include water sprays or chemical suppressants.
10. Quality Control:
- Quality control measures, such as particle size analysis and gradation testing, are essential to ensure that the produced aggregates and ballast meet the required specifications and standards.
11. Environmental Considerations:
- Crusher equipment should adhere to environmental regulations, and measures like dust control, noise reduction, and proper waste disposal should be implemented.
When selecting aggregate and ballast crusher equipment, factors such as the type of material, required product size, production capacity, and mobility requirements should be taken into consideration. Additionally, adherence to safety and environmental standards is crucial in the operation of crushing equipment.
Listing
Romania
5,627 km
Belt Sander
HEESEMANNLSM 8
Call
Condition: ready for operation (used), Year of construction: 2002, General Data
Measurements width 2300 mm
Measurements depth 3850 mm
Measurements height 2500 mm
Machine weight 9200 kg
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This HEESEMANN LSM 8 belt sander was manufactured in 2002. It features a sanding width of 1300 mm and accommodates workpiece thickness from 3 to 80 mm. Equipped with a vacuum transport belt and variable feed speed of 5–25 m/min, it ensures efficient material handling and flexibility in sanding operations. Consider the opportunity to buy this HEESEMANN LSM 8 belt sander. Contact us for more information about this machine.
Application Types
Sanding
Listing
Radom
6,026 km
Paper cutting machine
Baumann-Wohlenberg132 TS ASE
Call
Condition: good (used), Wohlenberg 132 TS ASE Paper guillotine
Machine in perfect condition, ready for production.
Year of manufacture 2015.
Available immediately from stock.
Equipped with the ASE automatic trim removal system.
The guillotine can be used as a stand-alone unit or integrated with cutting systems. Program generation takes place in the menu and includes a variety of cutting tasks, e.g. Single cut, Programming, Multiple cut, Non-cutting pressure, Automatic actual value transfer.
Wohlenberg premium cutting machines are manufactured in Solms, Germany.
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Distinguishing features of the Wohlenberg machine:
– Interactive user interface
– 18.4” touch screen
– MIS integration (optional)
– USB interface
– Ethernet interface
– Windows CE operating system
– CIP data module
– Positioning via electronic handwheel
– Optimized cutting cycle
– Programmable hold-down pressure
– Automatic adjustment of the hold-down pressure to the cutting width
– Automated knife change from the front
– Quick knife change
– New machine body cast in one piece = higher stability
– Maintenance-free electromagnetic clutch
Technical data:
Cutting length: 1320 mm
Maximum stack height: 165 mm
Infeed depth: 1325 mm
Smallest cut with sheet metal under the pressure beam: 77 mm
Smallest cut without sheet metal under the pressure beam: 20 mm
Maximum saddle feed speed: 300 mm/s
Maximum mechanical efficiency of the knife: 44 cycles/min
Saddle guidance: above the work table
Main engine power: 4.5kW
Net weight: 3410 kg
The machine is equipped with a spare knife, sticks, a pressure plate, documentation, tools, and a conveyor belt.

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Listing
Zheng Zhou Shi
3,684 km
Crushing equipment
HSI impact crusher & rock crusherImpact crusher for sand gravel crushing
Call
Condition: new, power: 75 kW (101.97 HP), Year of construction: 2025, An impact crusher is a machine that uses striking as opposed to pressure to reduce the size of a material. Impact crushers are versatile and widely used in various industries for the crushing of hard, abrasive materials. They operate by applying force on the material to be crushed, breaking it into smaller pieces. Here is a general introduction to impact crushers:
The impact crusher is a versatile machine used for various applications in construction, mining, and recycling industries. Below are some of the key applications of an impact crusher:
1. Primary and Secondary Crushing
Impact crushers are commonly used in both primary and secondary crushing stages. In primary crushing, they break large rocks into smaller, more manageable sizes, and in secondary crushing, they refine the material further into smaller grades.
2. Production of Aggregates
Impact crushers are widely used in the production of aggregates for construction. They are effective at producing a wide range of materials, including:
Crushed stone for road construction.
Sand for concrete and asphalt production.
Gravel for general construction and drainage.
3. Recycling
One of the most significant applications of impact crushers is in the recycling industry, especially for processing construction and demolition (C&D) waste, which includes materials like concrete, brick, and asphalt. The crushers help convert waste into usable products such as:
Recycled concrete aggregates (RCA).
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Asphalt.
Recycled sand and gravel.
4. Mining Industry
Impact crushers are used in the mining industry to process ore materials. These crushers help break down large rocks and ores into smaller pieces, making them easier to process for extraction of valuable minerals like gold, copper, and other metals.
5. Production of Manufactured Sand
In the production of manufactured sand for concrete, impact crushers are used to break down larger rocks into fine particles, which are then used as an alternative to natural sand. This is especially useful in areas where natural sand is scarce or environmentally protected.
6. Construction and Road Building
Impact crushers are integral in the production of materials for road construction, such as base and sub-base materials. These materials are crucial for the stability and durability of roads, highways, and foundations.
7. Industrial Applications
Impact crushers are also used in various other industrial applications, such as:
Cement production: Crushing limestone and other materials for cement manufacturing.
Glass recycling: Breaking glass waste into smaller pieces for recycling.
8. Demolition and Dismantling
Impact crushers are used in demolition projects where buildings or structures need to be demolished and the materials crushed for reuse or disposal. They help reduce the size of debris like concrete, asphalt, and bricks into smaller, manageable pieces.
Listing
Romania
5,627 km
Internal Grinding Machine
VOUMARDVM 110 CNC T
Call
Condition: ready for operation (used), Year of construction: 2008, General Data
Measurements width 1560 mm
Measurements depth 2000 mm
Measurements height 2100 mm
Machine weight 3000 kg
Control Unit
Brand FANUC
Model 31i-Model A
Movement
X-Axis Movement 220 mm
X-Axis Rapid Traverse 20000 mm/min
Z-Axis Movement 300 mm
Z-Axis Rapid Traverse 20000 mm/min
Additional Equipment
Workpiece spindle motor: 2 kW
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This VOUMARD VM 110 CNC T was manufactured in 2008. A robust internal grinding machine, it features a GE FANUC Series 31i-Model A control, a maximum grinding diameter of 150 mm, and a depth of 80 mm. It supports a longitudinal travel (Z-axis) of 300 mm and a cross travel (X-axis) of 220 mm. Consider the opportunity to buy this VOUMARD VM 110 CNC T internal grinding machine. Contact us for more information.
Application Types
Grinding
Discover more used machines
Listing
Radom
6,026 km
Paper cutting machine
Wohlenberg 132 TSPaper Cutting Machine
Call
Condition: good (used), Wohlenberg 132 TS Paper Cutting Machine
Machine in very good condition, ready for production.
Year of manufacture 2008.
Available immediately from stock.
The guillotine can be used as a stand-alone unit or integrated with cutting systems. Program generation takes place in the menu and includes various cutting tasks, e.g. Single cut, Programming, Multiple cut, Non-cutting pressure, Automatic actual value transfer.
Premium class cutting machines from the Wohlenberg brand are manufactured in Germany in Solms.
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Distinguishing features of the Wohlenberg machine:
– Interactive user interface
– 18.4” touch screen
– MIS integration (optional)
– USB interface
– Ethernet interface
– Windows CE operating system
– CIP data module
– Positioning via electronic handwheel
– Optimized cutting cycle
– Programmable hold-down pressure
– Automatic adjustment of the hold-down pressure to the cutting width
– Automated knife change from the front
– Quick knife change
– New machine body cast in one piece = higher stability
– Maintenance-free electromagnetic clutch
Technical data:
Cutting length: 1320 mm
Maximum stack height: 165 mm
Infeed depth: 1325 mm
Smallest cut with sheet metal under the pressure beam: 77 mm
Smallest cut without sheet metal under the pressure beam: 20 mm
Maximum saddle feed speed: 300 mm/s
Maximum mechanical efficiency of the knife: 44 cycles/min
Saddle guidance: above the work table
Main engine power: 4.5kW
Net weight: 3410 kg
The machine is equipped with a spare knife, sticks, a pressure plate, documentation, tools.
Listing
Zheng Zhou Shi
3,684 km
Drying system
Single & Triple pass rotary dryerFor wood, sawdust,coal,fertilizer drying
Call
Condition: new, Year of construction: 2025, functionality: fully functional, power: 11 kW (14.96 HP), A triple pass rotary drum dryer is a type of industrial dryer that is used to reduce or remove moisture from a material. It gets its name from the three rotating drums through which the material passes, each with a different purpose in the drying process. This type of dryer is commonly used in the production of various bulk solids, including minerals, agricultural products, and biomass.
Here are the key features and components of a triple pass rotary drum dryer:
1. Triple Pass Design:
- The material being dried passes through three rotating drums or cylinders, hence the term "triple pass." Each drum serves a specific purpose in the drying process.
2. Material Flow:
- The material enters the dryer and first passes through the innermost drum. After the initial drying phase, it moves to the middle drum and then to the outer drum, undergoing additional drying in each pass.
3. Heat Source:
- Heat is typically provided by a combustion system, such as a burner or furnace, located at one end of the drum dryer. The hot gases generated by the combustion process flow through the rotating drums, transferring heat to the material.
4. Air Flow:
- The dryer is designed to optimize air flow through the drums, ensuring efficient drying. In a triple pass design, the material and hot gases move counter-currently through the three drums, enhancing heat transfer and drying efficiency.
5. Lifting Flights or Lifters:
- Lifters are internal components inside the drums designed to lift and cascade the material as it rotates. This movement promotes good heat transfer and uniform drying.
6. Retention Time:
- The triple pass configuration allows for an extended retention time of the material in the drying system. This longer exposure to heat enhances the drying efficiency, making the triple pass rotary drum dryer suitable for materials with high moisture content.
7. Cooling Section:
- After the material completes the three passes and reaches the end of the drum dryer, a cooling section may be included to reduce the temperature of the dried material before it is discharged.
8. Applications:
- Triple pass rotary drum dryers are used in various industries, including agriculture (drying crops like grains), minerals (drying ores or concentrates), and biomass (drying wood chips or other organic materials).
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9. Efficiency and Energy Consumption:
- Triple pass rotary drum dryers are known for their high efficiency due to the extended drying time and effective heat transfer. However, they may have higher energy consumption compared to single or double pass dryers.
When selecting a triple pass rotary drum dryer, it's essential to consider factors such as the type of material to be dried, required moisture reduction, and overall processing requirements. Proper design and operation are crucial to achieving optimal drying performance.
Listing
Romania
5,627 km
Roll Bending Machine
MACRIPROVAR 6-45 U-D
Call
Year of construction: 2022, condition: ready for operation (used), General Data
Machine weight 4500 Kg
This MACRI PROVAR 6-45 U-D was manufactured in 2022. It features a maximum steel bending capacity of Ø 45x4 mm and stainless steel up to Ø 40x3 mm. With a bending angle of up to 190° and speeds reaching 450 mm/sec on the X axis, this roll bending machine ensures precision and efficiency. Consider the opportunity to buy this MACRI PROVAR 6-45 U-D roll bending machine. Contact us for more information about this machine.
Application Types
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Bending
Listing
Radom
6,026 km
Paper cutting machine
Perfecta 76 TVCPaper cutting guillotine
Call
Condition: good (used), Paper cutting guillotine Perfecta 76 TVC
Device in perfect condition, very low mileage. After general renovation in 2013.
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Technical data:
Cutting width: 760 mm
Stack height: 110 mm
Weight: 1650 kg
Power supply: 400 V
Equipment:
– programmer with touch screen
– photocells
– air table
– cutting line
– chrome table surface
– enlarged side tables
– hydraulic clamp with smooth force regulation
– instructions
– full set of tools
– plate for clamp
– tapping block
– spare knife
Listing
Zheng Zhou Shi
3,684 km
Crushing equipment
Jaw crusher PE900X1200stone crusher plant 300-500 tph
Call
Condition: new, Year of construction: 2025, For crushing marble, sandstone, and quartzite, various types of crushers can be used depending on the properties of the raw materials and the desired final product specifications. Here are some common types of crushers that may be suitable for processing these materials:
1. Jaw Crusher:
- Jaw crushers are commonly used for primary crushing. They are robust machines that handle tough materials, making them suitable for breaking down hard and abrasive stones like marble and quartzite.
2. Impact Crusher:
- Impact crushers are versatile and suitable for both primary and secondary crushing. They work by impacting the material with hammers or blow bars, producing a high reduction ratio. Impact crushers can be effective for shaping the final product.
3. Cone Crusher:
- Cone crushers are often used for secondary or tertiary crushing. They are suitable for processing harder stones and can produce well-shaped and fine-grained aggregates.
4. Gyratory Crusher:
- Gyratory crushers are used for large-scale primary crushing. They have a conical-shaped head and are well-suited for handling abrasive materials. However, they are less commonly used than jaw or cone crushers.
5. Vertical Shaft Impact (VSI) Crusher:
- VSI crushers are suitable for shaping and producing artificial sand. They operate by throwing the material against a set of anvils or impellers to break it down into finer particles.
6. Hammer Crusher:
- Hammer crushers are used for crushing softer materials like sandstone. They operate by applying force to the material, causing it to break along natural fault lines.
7. Roll Crusher:
- Roll crushers are used for reducing the size of friable materials. They consist of two counter-rotating rolls that compress the material between them.
8. Crawler Mobile Crusher:
- Mobile crushers offer flexibility and mobility, allowing them to be used directly at the quarry or job site. Crawler mobile crushers can handle various types of stones, including marble, sandstone, and quartzite.
9. Screening Equipment:
- After the initial crushing stage, screening equipment such as vibrating screens may be used to separate different sizes of crushed material.
10. Dust Suppression Systems:
- Crushing operations can generate dust, and dust suppression systems are used to minimize environmental and health impacts.
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When selecting a crusher for marble, sandstone, or quartzite, consider factors such as the hardness of the material, the desired final product specifications, and the production capacity required. Additionally, it's important to integrate the crushing process into an overall plant design that may include screening, conveying, and washing equipment depending on the specific needs of the application.
Listing
Estonia
6,015 km
Bed Type Milling Machine
ButlerCS10
Call
Year of construction: 1975, condition: ready for operation (used), General Data
Machine weight 20000 kg
Main Drive
Number of axis 3
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Spindle motor power 11 kW
Tool taper ISO 50
Movement
X-Axis Movement 8000 mm
Z-Axis Movement 1150 mm
Y-Axis Movement 950 mm
This 3-axis Butler CS10 Bed Type Milling Machine was manufactured in 1975. It features a large 10,000 mm table length, 1030 mm table width, and a robust ISO 50 spindle taper. The main motor power is 11 kW, ensuring heavy-duty machining capability. It also includes original Elgamill guides for precise column travel. Consider the opportunity to buy this Butler CS10 Bed Type Milling Machine. Contact us for more information about this machine.
Application Types
Milling
Listing
Radom
6,026 km
Paper cutting machine
Wohlenberg 115 TSPaper Cutting Machine
Call
Condition: good (used), Wohlenberg 115 TS Paper Cutting Machine
Machine in perfect condition, ready for production.
Year of manufacture 2009.
Available immediately from stock.
The guillotine can be used as a stand-alone unit or integrated with cutting systems. Program generation takes place in the menu and includes various cutting tasks, e.g. Single cut, Programming, Multiple cut, Non-cutting pressure, Automatic actual value transfer.
Premium class cutting machines from the Wohlenberg brand are manufactured in Germany in Solms.
Distinguishing features of the Wohlenberg machine:
– Interactive user interface
– 18.4” touch screen
– USB interface
– Ethernet interface
– Windows CE operating system
– Positioning by means of an electronic handwheel
– Optimized cutting cycle
– Programmable hold-down pressure
– Automatic adjustment of the hold-down pressure to the cutting width
– Automated knife change from the front
– Quick knife change
– New machine body cast in one piece = higher stability
– Maintenance-free electromagnetic clutch
Technical data:
Cutting length: 1150 mm
Maximum stack height: 165 mm
Infeed depth: 1150 mm
Smallest cut with sheet metal under the pressure beam: 77 mm
Smallest cut without sheet metal under the pressure beam: 20 mm
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Maximum saddle feed speed: 300 mm/s
Maximum mechanical efficiency knife: 44 cycles/min
Saddle guidance: above the work table
Main engine power: 4kW
Net weight: 3200 kg
The machine is equipped with a spare knife, sticks, a pressure plate, documentation, tools.
Listing
Zheng Zhou Shi
3,684 km
Crushing equipment
Mobile / Stationary Rock Crushing Plant50-400 t/h stone crushing plant
Call
Condition: new, functionality: fully functional, Year of construction: 2025, For crushing dolomite and phonolite rocks, various types of rock crushing machines can be employed, depending on the characteristics of the rocks and the desired final product specifications. Here are some common types of crushers that may be suitable for processing dolomite and phonolite:
1. Jaw Crusher:
- Jaw crushers are commonly used for primary crushing and can handle hard and abrasive materials. They are suitable for both dolomite and phonolite rocks.
2. Impact Crusher:
- Impact crushers are versatile and suitable for both primary and secondary crushing. They work by impacting the material with hammers or blow bars, producing a high reduction ratio. Impact crushers can be effective for shaping the final product.
3. Cone Crusher:
- Cone crushers are often used for secondary or tertiary crushing. They are suitable for processing harder rocks and can produce well-shaped and fine-grained aggregates.
4. Gyratory Crusher:
- Gyratory crushers are used for large-scale primary crushing. They have a conical-shaped head and are well-suited for handling abrasive materials. However, they are less commonly used than jaw or cone crushers.
5. Vertical Shaft Impact (VSI) Crusher:
- VSI crushers are suitable for shaping and producing artificial sand. They operate by throwing the material against a set of anvils or impellers to break it down into finer particles.
6. Hammer Crusher:
- Hammer crushers are used for crushing softer materials and may be suitable for rocks like phonolite. They operate by applying force to the material, causing it to break along natural fault lines.
7. Roll Crusher:
- Roll crushers are used for reducing the size of friable materials. They consist of two counter-rotating rolls that compress the material between them.
8. Screening Equipment:
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- After the initial crushing stage, screening equipment such as vibrating screens may be used to separate different sizes of crushed material.
9. Dust Suppression Systems:
- Crushing operations can generate dust, and dust suppression systems are used to minimize environmental and health impacts.
10. Mobile Crushers:
- Mobile crushers, including crawler mobile crushers, offer flexibility and mobility, allowing them to be used directly at the quarry or job site.
When selecting a crusher for dolomite and phonolite rocks, consider factors such as the hardness of the material, the desired final product specifications, and the production capacity required. Additionally, it's important to integrate the crushing process into an overall plant design that may include screening, conveying, and washing equipment depending on the specific needs of the application.
Listing
Zheng Zhou Shi
3,684 km
Shredder for wood, plastic recycling
Double-Shaft Shredder For Recyclingwaste tire, wood,root,metal
Call
Condition: new, functionality: fully functional, Year of construction: 2025, Product overviews of Waste Industrial Timber Wood Pallet Double Shaft Shredder
Shredders can generally be used to shred hard-to-break plastics, rubber, large tires, large nylon materials, large pieces of fishing nets, fibers, paper, wood, electrical devices, cables, PET bottles, cardboard, wood, plastic barrels, etc. Solid objects.
The main function of the equipment is to squeeze the bulk materials and large-diameter drum metal materials that are not convenient for transportation through the shear of the shredder, and shred them into sheets that meet the requirements.
The main structure of the double-shaft shredder is a feed hopper, a knife roller, a driving device, a bearing, a hydraulic system, and an electric control box system.
Working principle: All kinds of waste materials enter the shredding chamber through the feeding hopper. The double-knife rollers do relative rotation to shred and cut the materials, and then the materials are discharged from the shredder to achieve the shredding of large pieces of materials.
Applicable materials and fields
Double shaft shredder is one of ethential equipment for waste recycling in following fields and materials:
+Bulky Waste: Sofa,Mattress,Chair, Funiture,Windows,etc
+Industrial Waste: Textiles,Leather,Rubbers, Leathers ,General industrial waste,etc
+Hazardous Solid waste: Medical waste,Paint sludge,Radioactive waste,Hazardous waste oil drum,Jumbo bag,etc
+Paper waste: Carton,Cardboard,Book,Newspaper,Document,Brochure,Packaging paper,etc
+Garden waste: Branch, Wood pallet, Trunks, Boards,etc
+Domestic waste +Biomass straw: Straw, Bamboo, Corn, Sorghum straw, Bean straw, Fruit shell, Palm shell, etc
+Scrap metal: Car Shell, Aluminum casting, Household appliances, Scrap light metal,Automobile hub,etc
+Paper mill waste: Paper mill slag, Paper mill rope, Paper mill offcut,etc
+Wood pallet, scrap furniture, waste chair, tree roots recycling, etc.
Double shaft shredder main body:
The main body is welded with excellent steel plate to ensure the stability of the equipment under heavy load for a long time.
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Bearing:
The bearing seat is split and easy to disassemble, and the movable knife, fixed knife, bearing and other parts can be quickly removed, and it is easy to maintain and replace the knife. The sealing structure can avoid the contact of broken materials and grease, and can also protect bearings and gears when handling liquid materials.
Listing
Zheng Zhou Shi
3,684 km
Powder equipment for sand & micro powder
Mingyuan Powder production equipment1.83X11m Micro Powder Ball Grinding Mill
Call
Condition: new, Year of construction: 2025, functionality: fully functional, Ball Mill with Air Classifier: The Ultimate Powder Processing Equipment
In the world of industrial powder production, precision, efficiency, and flexibility are paramount. Whether producing ultra-fine powders for high-tech applications or coarser materials for everyday products, the combination of a Ball Mill with Air Classifier offers unparalleled performance. This dynamic duo provides a comprehensive solution for industries ranging from chemicals and ceramics to paints, plastics, and pharmaceuticals.
This article introduces the ball mill with an air classifier, explores its applications, and highlights the key advantages of this essential powder equipment.
General Introduction to Ball Mill with Air Classifier
ball mill with air classifier is an advanced grinding and classification system designed for efficient, high-quality powder production. The system consists of two main components:
1. Ball Mill: A cylindrical grinding device filled with grinding media (such as steel balls) that operates by rotating around its axis. The raw material is reduced to smaller particle sizes through impact and friction within the mill.
2. Air Classifier: A sophisticated device that separates particles based on size using airflow. Fine particles are carried away, while coarser particles are returned to the ball mill for further grinding.
The combination of these two components creates a closed-loop system that ensures consistent particle size distribution, high efficiency, and minimal waste.
Applications of Ball Mill with Air Classifier
The ball mill with air classifier is a versatile solution used in a wide range of industries to process various materials. Key applications include:
1. Mineral Processing
The system is widely used in the production of minerals such as calcium carbonate, quartz, feldspar, and talc. These finely ground minerals are essential for industries like ceramics, paints, plastics, and rubber.
2. Cement and Construction Materials
Cement and other construction materials require precise particle size control for optimal performance. The ball mill with air classifier ensures uniformity and enhances the quality of construction materials.
3. Chemicals and Pharmaceuticals
Fine powders play a critical role in the chemical and pharmaceutical industries. From active pharmaceutical ingredients (APIs) to industrial chemicals, this system delivers the consistent quality required for these applications.
4. Paints, Coatings, and Pigments
The production of paints and coatings demands ultra-fine powders to achieve smooth finishes and vibrant colors. The ball mill with air classifier produces high-quality powders for superior results.
#### 5. Food and Agriculture
Food-grade powders such as additives, preservatives, and agricultural products like fertilizers can be efficiently processed using this system, meeting stringent regulatory requirements.
Industries That Benefit from Ball Mill with Air Classifier
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Several industries rely on the capabilities of this system to produce fine powders with specific characteristics:
- Ceramics: Produces high-purity powders for tiles, insulators, and advanced ceramics.
- Rubber and Plastics: Creates fillers and additives for improved durability and performance.
- Pharmaceuticals: Ensures consistent particle size for APIs and excipients.
-Construction: Delivers materials for concrete, plaster, and other applications.
Listing
Zheng Zhou Shi
3,684 km
Construction machine/ sand gravel making
Sand gravel fabrication plant50-600 t/h sand gravel crushing plant
Call
Condition: new, Sand Gravel Fabrication Plant: Essential Solution for Modern Construction Needs
In the construction and infrastructure industry, high-quality sand and gravel are critical raw materials for creating concrete, asphalt, and other foundational elements. A Sand Gravel Fabrication Plant is the cornerstone of producing these materials efficiently and at scale. With advanced technology, versatility, and scalability, these plants cater to a wide range of projects, ensuring consistent quality and meeting the growing demand for construction materials.
This article explores the general introduction, features, and applications of sand gravel fabrication plants, including both stationary and mobile systems.
General Introduction to Sand Gravel Fabrication Plants
A sand gravel fabrication plant is a specialized facility designed to process raw materials such as sand, gravel, and aggregates into construction-grade products. These plants combine various equipment, including crushers, screens, conveyors, washers, and storage units, to convert raw materials into ready-to-use aggregates.
There are two primary types of sand gravel fabrication plants:
Stationary Fabrication Plants:
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Fixed installations designed for high-capacity production.
Ideal for large-scale operations and long-term projects.
Mobile Sand Gravel Fabrication Plants:
Portable systems that can be transported to different project sites.
Perfect for temporary operations and projects in remote locations.
Both types are equipped with advanced machinery and automation systems to ensure high efficiency, precision, and sustainability.
Applications of Sand Gravel Fabrication Plants
Sand gravel fabrication plants are indispensable across multiple industries due to their ability to produce high-quality aggregates. Key applications include:
1. Construction and Infrastructure
Produces sand and gravel for concrete, asphalt, and base materials.
Supports large-scale infrastructure projects such as highways, bridges, airports, and railways.
2. Residential and Commercial Development
Supplies aggregates for building foundations, driveways, landscaping, and drainage systems.
Plays a vital role in residential housing and commercial property construction.
3. Road Construction
Provides high-quality crushed stones and sand for roadbeds, pavements, and highways.
Ensures durability and longevity of road surfaces.
4. Mining and Quarrying
Efficiently processes mined materials into usable aggregates.
Enhances productivity in quarrying operations with optimized material handling systems.
5. Environmental Restoration
Supplies aggregates for erosion control, land reclamation, and shoreline protection projects.
Facilitates sustainable environmental rehabilitation efforts.
6. Recycling of Construction Waste
Mobile sand gravel fabrication plants are ideal for recycling concrete and asphalt.
Converts waste materials into usable aggregates, reducing landfill burden and promoting sustainability.
Stationary vs. Mobile Sand Gravel Fabrication Plants
Stationary Fabrication Plants
Best For: Long-term, large-scale projects and industrial operations.
Advantages:
High-capacity production.
Robust and durable structures.
Advanced automation for minimal manual intervention.
Listing
Zheng Zhou Shi
3,684 km
Mill / grinding mill
Batch Ball Mill, Silica grinding millQuartz ball mill, silica powder grinding
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Year of construction: 2025, condition: new, ceramic ball mill ,Batch ball mill ,also called ceramic ball mill ,it is used for fine grinding of feldspar,quartz,clay,ore and so on.The ceramic ball mill is mainly used for material mixing, grinding,uniform product fineness,and saving power.It can be dry or wet.The machine can use different liner types according to production needs to meet different needs.The fineness of the grinding operation is controlled by the grinding time
ceramic ball mill Working principle
when ball mill working,steel balls inside drum will rotate with the drum to some height,and then steel balls fall down with materials to reach the point of grinding.
Working Principle of Ceramic ball mill
ceramic ball mill ,Intermittent ball mill grinding operation is finished in the cylinder body. When the cylinder rotates, materials ascend to a certain height and then fall along a certain path due to the balls' gravity. Two forces are generated on the balls inside. One is the force on balls through tangent direction; the other is a opposite force in the contrast to the diameter of balls, as a result of the force generated when the balls slide down. These two forces will constitute a couple for the steel balls. The balls are squeezed between the cylinder and the adjacent steel balls, so the couple can make unequal-sized friction force. The balls will orbit along with the cylinder axis and then fall down, which can produce a strong impact force on the ores in the cylinder body and, as a result, the ores will be crushed. In conclusion, the ores in the cylinder body are mainly crushed by composite effect of peeling force, impact force and extrusion force.
Ceramic ball mill also named Intermittent ball mill which adopts the wet intermittent operation, is used for fine grinding and mixing the material such as feldspar, quartz, clay ceramic raw materials. The discharging and the mud size can through through 1000 sieve pore. This machine is high milling machinery, materials should be Broken in the fineness of the state into the grinding mill to get the highest efficiency and economic benefits.
The cement mill is key equipment for the grinding process of the cement clinker after the crushing process of it. It is mainly used in the cement silicate product industry. After long term design and manufacture of the cement mill, our company now has series of cement mill with various specifications to meet with different requirement from our customers.
Features of Cement Mill
Our company adopts suitable transmission methods according to different specifications. We have brim drive and center drive as transmission form. The cylinder adopts new type step lining to increase the grinding area. And it is easily repairable and changeable. The new designed separate-chambered structure adopts flexible lifting blade and fixed lifting blade and it is easily fixed and repaired.
Working Principle of Cement Mill
The cylinder will rotate by the transmission device. Due to the inertial centrifugal force, the steel balls will stick on the liner plate and rotate with the cylinder together. When the steel balls come to a certain height, it will fall down by gravity and impact the raw material. And the repeated going-up, falling down, slide and roll of the steel balls can grind the raw material together with the liner plates.
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Listing
Zheng Zhou Shi
3,684 km
Crushing equipment
Mobile stone crusher /Portable crusher50-350 t/h mobile stone crushing station
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Condition: new, power: 75 kW (101.97 HP), Year of construction: 2025, A mobile jaw crusher is a type of crushing machine that is equipped with a jaw crusher and is mobile in nature. This crusher is designed to be moved around and taken to various locations, especially those where processing materials are needed on-site. Mobile jaw crushers are widely used in industries such as mining, construction, and recycling for processing a variety of materials.
Here are the key features and components of a typical mobile jaw crusher:
1. Jaw Crusher:
- The primary crushing unit of the mobile jaw crusher is the jaw crusher itself. It consists of a fixed jaw and a movable jaw, with the material being crushed between them.
2. Mobile Chassis:
- The crusher is mounted on a mobile chassis, which may have tracks for mobility or be wheeled for easy transport. The mobility of the chassis allows the crusher to be easily moved between different work sites.
3. Feeder:
- A vibrating feeder is typically included to feed the material into the jaw crusher. It ensures a consistent and controlled feed of the material to the crushing chamber.
4. Engine or Power Source:
- Mobile jaw crushers are powered by diesel engines or electric motors. The choice of power source depends on factors such as the availability of electricity and the need for mobility.
5. Control Panel:
- A control panel is provided for operators to manage and monitor the crusher's operation. It may include controls for starting and stopping the crusher, adjusting the discharge setting, and monitoring various parameters.
6. Hydraulic System:
- Mobile jaw crushers often feature a hydraulic system to adjust the crusher's settings. This includes the adjustment of the jaw crusher's CSS (Closed Side Setting), which influences the product size.
7. Conveyor Systems:
- Conveyors are used to transport crushed material from the jaw crusher to the next stages of the processing plant or for stockpiling. Some mobile jaw crushers have integrated conveyor systems.
8. Magnetic Separator (Optional):
- Some mobile jaw crushers come equipped with a magnetic separator to remove metal contaminants from the crushed material, preventing damage to downstream equipment.
9. Dust Suppression System (Optional):
- To control dust generated during the crushing process, some mobile jaw crushers may be equipped with dust suppression systems.
10. Remote Control (Optional):
- Remote control capabilities allow operators to control the crusher from a distance, enhancing safety and convenience.
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11. Application:
- Mobile jaw crushers are used for primary crushing of various materials, including hard rock, construction and demolition waste, concrete, asphalt, and natural aggregates.
12. Versatility:
- Mobile jaw crushers are versatile and can be used in various applications. They are suitable for both recycling and quarrying operations, offering flexibility in processing different types of materials.
Mobile jaw crushers are beneficial for operations that require frequent relocation or for processing materials in remote locations. They provide a cost-effective solution for on-site crushing and are widely used in the construction and mining industries. Operators should follow safety guidelines and manufacturer recommendations for proper operation and maintenance.
Listing
Zheng Zhou Shi
3,684 km
Crushing equipment
VSI Sand maker / Sand making machineVertical Shaft Impact Crusher for sand
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Condition: new, functionality: fully functional, Year of construction: 2025, The VSI (Vertical Shaft Impactor) sand making machine is a type of crusher designed to accelerate the crushing of aggregate and produce cubical-shaped sand. It is widely used in the field of construction, mining, and other similar industries. Here are key features and information about VSI sand making machines:
1. Working Principle:
- The VSI sand making machine operates on the principle of stone impacting stone or stone impacting iron. Material is fed into the center of the rotor, which accelerates to high speed to throw the material outward against a wear-resistant lining.
2. Rotor and Crushing Chamber:
- The rotor is a crucial part of the VSI machine and is often designed with multiple pockets to facilitate material throwing and crushing.
- The crushing chamber is lined with wear-resistant materials to endure the impact and abrasion during the crushing process.
3. Feedstock Control:
- The feedstock (material to be crushed) can be controlled using a variable speed control system, allowing for adjustments to achieve the desired particle size.
4. Material Types:
- VSI machines are suitable for processing various materials, including hard and abrasive materials such as rocks, ores, and minerals.
5. Cubical Shaping:
- One of the significant advantages of VSI machines is their ability to produce cubical-shaped end products, which is desirable for high-quality concrete and asphalt production.
6. Adjustable Discharge:
- The machine usually has an adjustable discharge opening, allowing for customization of the final product size.
7. Sand Production:
- VSI sand making machines are primarily used to produce manufactured sand (M-sand) and crushed sand, which are essential components in the construction industry.
8. Maintenance:
- Regular maintenance is required to ensure optimal performance and extend the machine's lifespan. This includes checking wear parts, lubrication, and addressing any issues promptly.
9. Variations:
- Different manufacturers may offer variations of VSI machines with unique features or specifications. Common variations include open rotor and closed rotor designs.
10. Environmental Considerations:
- VSI sand making machines are generally considered environmentally friendly as they produce less dust and noise compared to traditional crushers.
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11. Manufacturers:
- Well-known manufacturers produce VSI sand making machines, and it's crucial to choose a reputable supplier with a track record of providing reliable equipment.
When considering a VSI sand making machine, factors such as feed size, capacity, and the desired end product specifications should be taken into account. Additionally, check the reputation of the manufacturer, and consider customer reviews and feedback regarding the specific model you are interested in.
Listing
Zheng Zhou Shi
3,684 km
Crushing equipment
Mingyuan Small mobile jaw crusherMobile Diesel jaw crusher 250x400
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Condition: new, functionality: fully functional, power: 11 kW (14.96 HP), Year of construction: 2025, A diesel jaw crusher PE250X400 with a screen typically refers to a mobile jaw crusher equipped with a diesel engine that can be used for primary crushing of various raw materials, and it includes a screening system for separating the crushed material into different sizes. Here are key features and information about such a configuration:
1. Diesel Engine:
- The diesel engine provides the power for the jaw crusher, making it suitable for locations where electric power may not be readily available or practical. Diesel engines are known for their durability and reliability.
2. Jaw Crusher (PE250X400):
- The "PE250X400" indicates the opening size of the jaw crusher in millimeters. In this case, the jaw crusher has an inlet opening of approximately 250mm x 400mm, allowing it to crush various materials with different sizes.
3. Screening System:
- The inclusion of a screen allows the crushed material to be separated into different sizes based on particle size. This is particularly useful for producing various grades of final products.
4. Mobile Configuration:
- A mobile jaw crusher with a diesel engine and screen is often mounted on a mobile chassis, making it easy to move from one location to another. This mobility is especially beneficial for applications in construction sites or quarry operations.
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5. Material Handling:
- The raw material is fed into the jaw crusher, where it is crushed by the reciprocating motion of the movable jaw against the fixed jaw. The crushed material then passes through the screen, and different-sized particles are discharged accordingly.
6. Adjustable Output Size:
- The jaw crusher typically has an adjustable discharge setting, allowing operators to control the size of the final crushed material.
7. Applications:
- Diesel jaw crushers with screens are commonly used in construction, mining, and quarrying applications for processing various materials such as concrete, gravel, rock, and other aggregates.
8. Maintenance and Operation:
- Regular maintenance of the diesel engine, jaw crusher components, and the screen is necessary to ensure optimal performance and longevity.
9. Fuel Efficiency:
- Diesel engines are generally known for their fuel efficiency, making them suitable for applications where a reliable power source is required without access to electrical grids.
When considering a diesel jaw crusher with a screen, it's important to evaluate factors such as the required capacity, material hardness, and the desired final product specifications. Additionally, choose a reputable manufacturer known for producing reliable and high-quality mobile crushing and screening equipment.
Listing
Zheng Zhou Shi
3,684 km
Roll forming line
ball grinding mill for mining &fine sandsilica/Barite/limestone powder plant
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Condition: new, Year of construction: 2025, power: 300 kW (407.89 HP), A ball mill is a key equipment in the grinding process of barite. It is designed to grind and blend solid or hard materials into smaller pieces, particularly powder. In a barite grinding plant, ball mill is often used for grinding barite into an ultrafine powder for various applications.
Here are key features and aspects of a ball mill used for barite grinding in a plant:
1. Mill Structure:
- The ball mill for barite grinding typically consists of a horizontal cylindrical shell with ends that are flanged and bolted on. The ends may contain openings for feeding and discharging the barite.
2. Grinding Media:
- Steel or ceramic balls are commonly used as grinding media in the ball mill. The grinding media helps in the grinding process by reducing the size of the barite particles.
3. Rotation:
- The mill rotates on its horizontal axis. The rotational motion of the mill, driven by a motor, causes the grinding media to cascade and grind the barite.
4. Feed and Discharge:
- Barite is typically fed into the ball mill through a hopper or a conveyor. The ground barite particles are discharged from the mill through a discharge end.
5. Control System:
- Modern ball mills are equipped with control systems to monitor and regulate critical parameters, such as mill speed, feed rate, and temperature. This allows for precise control of the grinding process.
6. Size Reduction:
- The primary purpose of the ball mill is to reduce the size of barite particles. Grinding occurs as the barite is subjected to the impact and friction forces of the grinding media.
7. Classification:
- Depending on the desired fineness, a classification system may be integrated into the ball mill to separate fine particles from coarse ones. This ensures that the final product meets the required specifications.
8. Dust Collection:
- A dust collection system may be incorporated to capture and collect fine particles generated during the grinding process, ensuring a clean and safe working environment.
9. Liners:
- The interior of the ball mill is often lined with wear-resistant materials, such as steel or rubber, to protect the mill shell from abrasion and ensure longer equipment life.
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10. Application in Barite Processing:
- The ball mill in a barite grinding plant is a crucial piece of equipment for processing barite ore into a fine powder. This powder is used in various industries, including oil and gas drilling, coatings, and pharmaceuticals.
11. Safety Features:
- Safety features, such as monitoring devices and emergency shutdown systems, are typically incorporated into ball mills to ensure safe operation.
The specific design and features of a ball mill for barite grinding can vary among different manufacturers and applications. It is essential to follow proper procedures and guidelines for the operation and maintenance of the equipment to ensure optimal performance and longevity.
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Listing
Zheng Zhou Shi
3,684 km
Crushing unit
Construction waste recycling machineConstruction&demolition management
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Condition: new, Year of construction: 2025, Creating a cheap portable or mobile sand making plant involves optimizing costs while maintaining functionality and efficiency. Here's a basic outline of components and considerations for designing a cost-effective portable sand making plant:
1. Portable Sand Making Machine:
- Select a cost-effective sand making machine that meets your production requirements. Consider factors like capacity, efficiency, and maintenance costs.
- Look for options that offer good performance at a lower initial investment.
2. Screening Equipment:
- Choose a portable screening unit to separate the sand into different sizes. This is crucial for producing high-quality sand with the desired particle size distribution.
- Consider modular screening units that are easy to transport and set up.
3. Conveyor Systems:
- Utilize conveyors to transport raw materials between different components of the plant. Opt for simple and reliable conveyor systems.
- Explore cost-effective conveyor options that are easy to maintain.
4. Hopper and Feeder:
- Incorporate a hopper and feeder system to ensure a continuous flow of raw materials to the sand making machine. This helps optimize the production process.
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- Choose a design that minimizes material spillage and wastage.
5. Power Source:
- Consider energy-efficient power sources to reduce operational costs. This could include using generators or connecting to the electrical grid, depending on the availability and cost of electricity in your location.
6. Chassis and Mobility:
- Opt for a simple and robust chassis design that allows for easy transportation. Depending on your needs, choose between wheels or tracks for mobility.
- Aim for a design that facilitates quick setup and dismantling to save time and labor costs.
7. Control System:
- Implement a user-friendly control system that enables operators to monitor and adjust the sand making process efficiently.
- Consider automation features that enhance control and reduce the need for constant manual intervention.
8. Dust Control and Environmental Considerations:
- Integrate effective dust control measures to comply with environmental regulations and ensure a safe working environment.
- Explore environmentally friendly features to align with sustainability goals.
9. Modular Design:
- Consider a modular design for easy customization and scalability. This allows you to adapt the plant to varying production needs over time.
10. Used Equipment:
- Explore the possibility of using refurbished or used equipment to cut down on initial costs. Ensure that the used equipment is in good working condition and can meet your production requirements.
Remember that while cost optimization is important, it's crucial to maintain the quality and efficiency of the sand making process. Additionally, compliance with environmental regulations should be a priority. Always consider the specific requirements of your project and seek professional advice if needed.
Listing
Zheng Zhou Shi
3,684 km
Ball Mill for Ore mining & sand grinding
batch ball mill & wet mining ball mill2400X4500 ball mill
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Condition: new, fuel type: electric, Year of construction: 2025, machine/vehicle number: 2700x4500, Equipment: low noise, Main Technical parameters of the ball mill
Drum diameter: 2400mm
Drum length: 4500mm
Motor power: 320KW
Max input size: 25mm
Capacity:35-60 t/h
Weight: 72Tons
Ball loading: 30Tons
Besides this model, we also have the other models like 2700x4500, 3200x4500, 1830x13000mm, and so on, and we can also offer customerization service, we can also provide complete grinding solution for various industries like cement, quartz, ore beneficiation plant, and so on, welcome to contact us for more info.
A ball mill is a common grinding machine used to grind and blend materials for use in mineral processing, including ore mining and the production of silica (silicon dioxide). When it comes to ore mining and silica grinding, the characteristics of the ore and the final product requirements will play a crucial role in selecting the appropriate ball mill.
Here are some considerations for using a ball mill in ore mining and silica grinding:
1. Ore Characteristics:
- Hardness: The hardness of the ore determines the type of ball mill that is most suitable. Harder ores may require a more robust and wear-resistant ball mill.
- Particle Size Distribution: The initial particle size of the ore affects the grinding process. Different ores may require different approaches to achieve the desired particle size.
2. Silica Grinding:
- Silica Content: If the primary goal is to grind silica, it's important to consider the initial silica content and the desired final particle size. Silica grinding often requires special attention to prevent excessive wear on the milling equipment.
3. Ball Mill Type:
- Overflow vs. Grate Discharge: The type of discharge from the ball mill can impact the final product and the grinding efficiency. Overflow mills are generally used for most grinding applications, while grate discharge mills are more suitable for certain types of ores.
4. Mill Size and Capacity:
- Mill Diameter and Length: The size of the ball mill should be selected based on the amount of material to be ground and the desired throughput.
- Capacity: Ensure that the chosen ball mill has the capacity to handle the required volume of material efficiently.
5. Grinding Media:
- Material and Size: The choice of grinding media (balls or cylpebs) and their size depends on the hardness of the ore and the desired final particle size. Different grinding media materials can impact the purity of silica during grinding.
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6. Liners and Lifting Aids:
- Liners: Consider the type of liners used in the ball mill to protect the shell and optimize the grinding process.
- Lifting Aids: Some mills use lifting aids to enhance the grinding action and promote better mixing of the material.
7. Control and Monitoring Systems:
- Automation: Utilize control systems to automate the milling process and ensure optimal performance.
- Monitoring: Regularly monitor the milling process to adjust parameters as needed for consistent and efficient operation.
8. Safety Measures:
- Safety Systems: Implement safety features to protect personnel and equipment during operation.
Always follow the manufacturer's recommendations and guidelines for operation and maintenance to ensure safe and efficient use of the ball mill in ore mining and silica grinding applications.
Listing
Zheng Zhou Shi
3,684 km
Crushing equipment
Tracked mounted mobile crushing stationCrawler mobile stone crusher
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Condition: new, functionality: fully functional, Year of construction: 2024, A crawler mobile stone crusher is a mobile crushing device that has a tracked chassis, which allows it to move around the site and be transported from one location to another. This type of crusher is generally used in areas where there are space restrictions and the stones need to be crushed directly at the site, making it a versatile and flexible option for various applications. Here are some key features and aspects of crawler mobile stone crushers:
1. Mobility:
- The primary advantage of a crawler mobile stone crusher is its mobility. The tracked chassis enables it to move easily on different types of terrain, making it suitable for a wide range of applications, including construction sites, quarries, and demolition projects.
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2. Crushing Mechanism:
- Crawler mobile stone crushers are equipped with a primary crusher to break down the large rocks into smaller pieces. Common types of primary crushers include jaw crushers, impact crushers, or cone crushers.
3. Versatility:
- These crushers are versatile and can handle various types of materials, including hard rocks, ores, and recycled concrete. They can be used for primary, secondary, or tertiary crushing depending on the specific requirements of the application.
4. Remote Control Operation:
- Many crawler mobile crushers are equipped with remote control systems, allowing operators to control the equipment from a distance. This feature enhances safety and efficiency, especially in challenging or hazardous environments.
5. Compact Design:
- Crawler mobile stone crushers typically have a compact design, making them suitable for working in confined spaces or on construction sites with limited available space.
6. Hydraulic System:
- The crushers are often equipped with a hydraulic system to facilitate quick and easy adjustment of the crusher settings. This includes adjusting the crusher's discharge opening and controlling the feed rate.
7. High Production Capacity:
- Despite their compact design, crawler mobile stone crushers can have high production capacities. This is crucial for efficiently processing large volumes of material on construction sites or in mining operations.
8. Screening Unit (Optional):
- Some crawler mobile crushers come with an integrated screening unit, allowing the production of multiple particle sizes in a single pass. This can be particularly useful in applications where a specific range of sizes is required.
9. Power Source:
- Crawler mobile stone crushers are typically powered by diesel engines, providing the flexibility to operate in remote areas where electrical power may not be readily available.
10. Easy Maintenance:
- Many crawler mobile crushers are designed with ease of maintenance in mind, with features such as access panels and service points to simplify routine inspections and repairs.
Crawler mobile stone crushers have become popular in the construction and mining industries due to their flexibility, mobility, and ability to crush a variety of materials on-site. They offer a solution for efficient and convenient mobile crushing operations in diverse working environments.
Listing
Zheng Zhou Shi
3,684 km
Active lime, LECA/ Oil Proppant plant
Rotary kiln / furnace for clinker, limeActive lime/Oil Proppant production line
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Condition: new, Year of construction: 2025, An active lime production line is a set of equipment designed to produce high-quality lime from limestone, with the aim of meeting various industrial applications, such as in the production of steel, environmental desulfurization, and other processes. The process typically involves several stages, including limestone crushing, calcination, hydration, and finally, the production of active lime. Here is a general overview of the main steps involved in an active lime production line:
1. Limestone Quarrying:
- Raw limestone is extracted from quarries and transported to the lime plant. The limestone may undergo crushing and sizing processes to achieve the desired particle size.
2. Limestone Preheating:
- The raw limestone is typically preheated in a preheater or precalciner before entering the rotary kiln. This preheating step helps to reduce the energy consumption in the kiln by partially decarbonizing the limestone.
3. Loading into the Rotary Kiln:
- The preheated limestone is loaded into the rotary kiln, a large, rotating cylindrical furnace. The kiln is inclined at a slight angle to facilitate the movement of materials through the kiln.
4. Calcination:
- In the rotary kiln, the limestone undergoes high-temperature calcination (typically in the range of 900 to 1,450 degrees Celsius). This process causes the limestone to undergo chemical and physical changes, converting it into lime (calcium oxide).
5. Cooling:
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- After calcination, the lime moves through the cooling zone of the kiln, where it is cooled down. This cooling step is essential to stabilize the lime and prepare it for further processing.
6. Hydration:
- The quicklime produced in the kiln is then slaked with water in a hydration process to produce slaked lime (calcium hydroxide). This is typically done in a separate hydrator.
7. Separation of Unreacted Lime:
- The slaked lime is separated from any unreacted quicklime or impurities. This step ensures that the final product is of high quality.
8. Filtering and Drying:
- The separated slaked lime is filtered to remove excess water, and the resulting product is dried to achieve the desired moisture content.
9. Storage and Packaging:
- The final product, active lime (calcium oxide), is stored in silos or other storage facilities. It can then be packaged for sale or transported to end-users.
10. Environmental Considerations:
- Dust collection systems and other environmental control measures are often implemented to minimize emissions and ensure compliance with environmental regulations.
The design and configuration of an active lime production line can vary based on factors such as the type of limestone used, production capacity requirements, and specific industrial applications. Modern production lines often incorporate advanced technologies to optimize energy efficiency, minimize environmental impact, and ensure high-quality active lime production.
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